WASHINGTON
- After decades of US caterwauling about
the crippling impact of China's low labour costs on domestic manufacturing,
firms state-side now fret about the impact of rising Chinese wages.
First
came anger, then depression and then acceptance.
In the
three decades since Deng Xiaoping began opening China's economy, US
manufacturers have gone through something resembling Elisabeth Kuebler-Ross's
five stages of grief.
Industry
cried foul, then groped around for solutions, before accepting the rules of the
game had changed - deciding to make a buck by offshoring some of their own
production to China.
To be
sure, there are still frequent spasms of anger over China's ability to produce
goods at "unfair" prices, notably in election years.
But the
bitter pain of jobs lost and factories closed has been sweetened just slightly
over the years.
Using
cheap Chinese labourers has resulted in US$499 (S$630) iPads, bumper corporate
profits and - in turn - fatter pensions for those who have stock-based plans.
But
there are already signs that this low-cost, high-reward Chinese paradigm is
coming to an end.
Late
Thursday, US footwear giant Nike reported it had made even more profit than it
did the quarter before, yet its stock sank.
Investors
hacked about US$1 billion off the company's value on Friday because of a
reference to "declining gross margin" stashed in the bowels of the
firm's quarterly report.
The
details are complicated, but Nike's jargon in part referred to rising wages in
places like China taking a chunk out of profits.
Indeed,
the details show rising wages - along with some other factors like higher
material costs - caused Nike's margins to fall two per cent in just one year.
That
spells extra costs worth tens - if not hundreds - of millions of dollars.
But it
is far from enough to make Nike's business unviable, so why the worry?
According
to Sara Hasan, an analyst who follows Nike for investment firm McAdams Wright
Ragen, the concern is that wages in China are only going to increase from here
on in.
"It's
a very big deal, and it's a longer-term issue definitely," she said.
In the
last year, wages in China's southern industrial belt have risen 10 per cent,
according to a report by Standard Chartered. They rose 11 per cent the year
before that.
The
Shanghai authorities recently announced the minimum wage will rise 13 per cent,
doubtless prompted by labour shortages and worker unrest.
"As
(China's) economy grows and as the middle class grows, I think the pressure is going
to continue," said Hasan.
Nike
itself admits the costs are unlikely to fall any time soon: "While some
raw material costs are starting to ease, we have not seen them retreat to their
previous levels; for other input costs such as labour, upward pressure
continues," CEO Parker told investors.
That
leaves US manufacturers with only a handful of options: accept lower profits,
pass the cost on to consumers or lower labour costs some other way.
Part of
the answer for Lacrosse, a small Wisconsin-based footwear firm, was to shift
some production from China to Vietnam, where wages are still relatively low.
"As
costs in China have grown... we make a growing amount of our product in
Vietnam," said Michael Newman, who deals with investor relations for the
company.
Western
China, Thailand, Malaysia and Indonesia are also cited as possible alternate
production locations.
That
has the added benefit of diversifying the supply base, but moves production
away from China's lucrative domestic market.
For
bigger firms, the answer may be to trim supply chains or tap consumers.
According
to Hasan, Nike is in a good position to leverage its brand strength and pass
prices on to US and other consumers.
In the
longer term, Nike also hopes to cut production costs the old-fashioned way,
through increased automation.
The
company has invested its hopes in FlyKnit technology, which knits a shoe upper
in one go, reducing the need for workers to assemble dozens of pieces.
Consulting
firm Accenture believes that through a mix of these responses, manufacturers
with a large footprint in China can handle wage increases of as much as 30 per
cent without too much trouble.
"However,"
its report published earlier this year noted, "China's low-labour cost
advantage will not last forever."
That
will undoubtedly change the rules of the game for US manufacturers once again.
AFP
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